Innovative Engineering at Its Best
Ing. Andrii Kovalov
My passion throughout my life has been creating something new. That passion naturally led me to engineering design, which became my primary profession and lifelong pursuit.
Most importantly, I learned to think like an engineer and to independently and systematically acquire any knowledge and skills required to solve new challenges.
I successfully completed my studies at the Faculty of Aircraft Control Systems, gaining extensive knowledge in electronics, programming, automation, and 3D design.
As a graduate of the National Aerospace University "N. E. Zhukovsky Kharkiv Aviation Institute" (KhAI), Ukraine, I combine a strong theoretical foundation with a practical, hands-on approach to engineering.
Development of Implantable Systems for Orthopaedics
I was invited to provide engineering consultation regarding potential technical solutions for implant design in pediatric orthopaedics. This marked the beginning of my long professional journey in the development of products for orthopaedics and traumatology.
Almost every week, I participated in surgical procedures as part of the clinical team. This unique experience enabled me to observe challenges firsthand and develop practical engineering solutions directly aligned with clinical needs
The objective was to develop innovative treatment solutions for patients through close collaboration with medical scientists and clinicians. This work was carried out in partnership with the Sytenko Institute of Spine and Joint Pathology, Kharkiv, Ukraine.
The development process typically began with the preparation of technical requirements and initial concept sketches. This was followed by complete 3D modeling, design for manufacturability, installation space planning, control system development, firmware programming, and prototype fabrication. My company also produced the necessary tooling and assembly fixtures required for product manufacturing.
Technologies & Tools Used
Electronics Development & PCB Design: Altium Designer (schematic design and PCB layout)
Firmware & Embedded Systems Development: C++
Scripting & Data Analysis: Python
CAD/CAM & Mechanical Design: SolidWorks / SolidCAM
Full-Cycle Engineering: From Concept to Prototype
On behalf of my business partners, I developed complete turnkey solutions—initially for consumer applications and later for the medical technology sector.
Special Machine Construction & CNC Development
In selected projects, I also designed and manufactured custom CNC machines specifically intended for prototype production and the fabrication of patient-specific implants.
Because conventional machinery often failed to meet specific manufacturing requirements, I developed specialized equipment tailored to these unique applications. This enabled reliable machining of complex geometries and advanced materials.
Hobbies & Technical Interests
My passion for technology and electronics originated from my enthusiasm for model engineering. Over the years, I have designed and built radio-controlled aircraft, participated in competitive racing events involving model boats and cars, and independently developed and manufactured internal combustion engines.
